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Impossible to remove coil on plug modules

Started by lamrith, March 02, 2017, 02:56:38 PM

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lamrith

I tried working on the "new" show the other day and swap in colder plugs.  removed the bolt holding the coil pack on, and the wire.  tried pulling he coil out and it would not come out.  I tried twisting it a little bit, but it just would not come off?  I do not want to pry on it and risk breaking something. 

I just got the service records for the car, religious and routine oil changes by dealer so I do not see the PO taking it anywhere else for plugs, which means they are the original factory plugs.

Anyone have any thoughts or ideas?  I saw a video about having to pry/use pliers on the coil pack seals around the plug, but I cannot even get the coil off to get that far.  Thinking strongly about just letting the dealer do a plug swap with std plugs to break everything free, and I will then replace with colder and be sure to use dielectric grease on the boots?
'13 Sho PP, SCT x4, AJP 92-Octane rev6 (14psi&20spark) NGK 6510, 3Bar, K&N CAI, PPE Catted DP, Dynomax Axleback, 20*9.5 Voxx Lago w/ 275/40-20 GMAX AS-05.

SHOdded

I had to twist and pull on the COPs numerous times to get them to budge in a vertical direction.  I think getting the engine warmed up a little (say to 100F) before attempting may help.  That's the advice given for pulling plugs from aluminum heads, may work with COPs also.  Most likely the COPs will be OK with all the pulling, but the boots may get left behind.

I think they superglue the boots onto the plugs at the factory LOL.  Mine had some orange stuff on them.
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

lamrith

Quote from: SHOdded on March 02, 2017, 03:02:21 PM
I had to twist and pull on the COPs numerous times to get them to budge in a vertical direction.  I think getting the engine warmed up a little (say to 100F) before attempting may help.  That's the advice given for pulling plugs from aluminum heads, may work with COPs also.  Most likely the COPs will be OK with all the pulling, but the boots may get left behind.

I think they superglue the boots onto the plugs at the factory LOL.  Mine had some orange stuff on them.
OK.  I have done my fair bit of wrenching over the years, never seen a COP hold like these were.  Good to know about the orange stuff. 
Car had been driven just prior to trying to swap out, but I did let it cool way off.  I will try it bone cold tonight and then get her warmed up and try again.
'13 Sho PP, SCT x4, AJP 92-Octane rev6 (14psi&20spark) NGK 6510, 3Bar, K&N CAI, PPE Catted DP, Dynomax Axleback, 20*9.5 Voxx Lago w/ 275/40-20 GMAX AS-05.

AJP turbo

Quote from: lamrith on March 02, 2017, 03:13:52 PM
Quote from: SHOdded on March 02, 2017, 03:02:21 PM
I had to twist and pull   I will try it bone cold tonight and then get her warmed up and try again.

Typically she wont like a cold bone and dont be so rough
SCT Dealer/Custom Calibrator                        
Specializing in 3.5 Ecoboost   
Remote/email custom tuning including E85 blends 
Authorized retailer for all SCT devices. 
 
Former:2014 PP SHO
3 bar 93 tune, Airaid, Stainless Works non catted DP's  
405whp/520tq
Dyno
     
Current:2016 F150 2.7 Ecoboost
Tuning in progress

ZSHO

#4
I would try inserting a piece of long rope inside the hole where the bolt holds the Coil and gently pull it up while at the same time try twisting/pulling the coil with your other hand.  Z
Please advise caution.


2013 Performance Package SHO| Livernois Custom Methanol Tune|3-Bar Map|Reische-170-Stat|Full Race Tial-10psi BOV in Black|PPE-Gloss Black Hot Pipes|EPP Dual Intake in Gloss Black|PPE Catted DP|Corsa Sport Cat Back Exhaust|H&R Sport-Springs|CFM Performance Billet Valve Cover Breather In Gloss Black|Llumar 20%Ceramic window Tint|MSD Ignition Coils in Black|Extreme Roof Spoiler|Redline Fluids all around|Gearhead Intercooler|First-SHO With Direct Port Alky-VP-M1-100%-Methanol Injection|LMS-Custom-Dyno-Tuned @ 415whp-465wtq| Best Trap Speed of 115.54 mph|

pmezo33

Just keep turning and pulling it until it pops.  It will eventually come out, but your boot most likely will still be stuck on your plug.  The boots are a couple dollars each.

lamrith

Quote from: pmezo33 on March 02, 2017, 05:21:32 PM
Just keep turning and pulling it until it pops.  It will eventually come out, but your boot most likely will still be stuck on your plug.  The boots are a couple dollars each.
Long as you do not buy them from the dealer..  $10/ea!  Rockauto is <$4.

Autoparts stores local are better price, but not a single one of them has 6 available, and between them all I can't build a set of 6..  DOH
'13 Sho PP, SCT x4, AJP 92-Octane rev6 (14psi&20spark) NGK 6510, 3Bar, K&N CAI, PPE Catted DP, Dynomax Axleback, 20*9.5 Voxx Lago w/ 275/40-20 GMAX AS-05.

ZSHO



2013 Performance Package SHO| Livernois Custom Methanol Tune|3-Bar Map|Reische-170-Stat|Full Race Tial-10psi BOV in Black|PPE-Gloss Black Hot Pipes|EPP Dual Intake in Gloss Black|PPE Catted DP|Corsa Sport Cat Back Exhaust|H&R Sport-Springs|CFM Performance Billet Valve Cover Breather In Gloss Black|Llumar 20%Ceramic window Tint|MSD Ignition Coils in Black|Extreme Roof Spoiler|Redline Fluids all around|Gearhead Intercooler|First-SHO With Direct Port Alky-VP-M1-100%-Methanol Injection|LMS-Custom-Dyno-Tuned @ 415whp-465wtq| Best Trap Speed of 115.54 mph|

pmezo33

#8
$10 for boots??  I don't remember paying that much and i always get them from the dealer.  What a rip off.

Hopefully you shouldn't need all 6.  Just replace the ones that break.  Hopefully that's kept at a minimum.

StealBlueSho

$2.97 a boot at my local dealer, I ended up replacing 4 out of 6. Biggest PITA was getting the boots out... never did find a good way besides long needle nose pliers, and a can of air to clean out the well.

pmezo33

Quote from: StealBlueSho on March 02, 2017, 07:09:17 PM
$2.97 a boot at my local dealer, I ended up replacing 4 out of 6. Biggest PITA was getting the boots out... never did find a good way besides long needle nose pliers, and a can of air to clean out the well.

By far the best method is with a coat hanger.  Just get a metal coat hanger, take it apart, and then shape it into a hook.  Grab between the boot and the spark plug and just pull up.  You'll have the boot out in 2 seconds.  Much easier than needle nose pliers.  I never had luck with them.  Always end up just tearing them into pieces.

StealBlueSho

Quote from: pmezo33 on March 02, 2017, 07:22:34 PM
Quote from: StealBlueSho on March 02, 2017, 07:09:17 PM
$2.97 a boot at my local dealer, I ended up replacing 4 out of 6. Biggest PITA was getting the boots out... never did find a good way besides long needle nose pliers, and a can of air to clean out the well.

By far the best method is with a coat hanger.  Just get a metal coat hanger, take it apart, and then shape it into a hook.  Grab between the boot and the spark plug and just pull up.  You'll have the boot out in 2 seconds.  Much easier than needle nose pliers.  I never had luck with them.  Always end up just tearing them into pieces.

^^^^this could have saved me some busted knuckles and time... thanks for the heads up! Although i dumped enough dielectric grease kill a horse in the new ones...

pmezo33

Quote from: StealBlueSho on March 02, 2017, 07:25:31 PM
Quote from: pmezo33 on March 02, 2017, 07:22:34 PM
Quote from: StealBlueSho on March 02, 2017, 07:09:17 PM
$2.97 a boot at my local dealer, I ended up replacing 4 out of 6. Biggest PITA was getting the boots out... never did find a good way besides long needle nose pliers, and a can of air to clean out the well.

By far the best method is with a coat hanger.  Just get a metal coat hanger, take it apart, and then shape it into a hook.  Grab between the boot and the spark plug and just pull up.  You'll have the boot out in 2 seconds.  Much easier than needle nose pliers.  I never had luck with them.  Always end up just tearing them into pieces.

^^^^this could have saved me some busted knuckles and time... thanks for the heads up! Although i dumped enough dielectric grease kill a horse in the new ones...

It could have saved me a few busted knuckles too if i figured it out a little earlier.  First time i did plugs on this car, i struggled for over an hour trying to get one boot out with pliers.  Just kept ripping the thing.

lamrith

I have seal picks (dentist picks) that I will try to use like the coathanger.  Thanks for that tip. 

Problem I have is there are none local and this is my DD, so if I nuke one and have none, or get 4 and nuke 5 I am hosed...

I ended up ordering all 6 from Rockauto.  I also plan to smother them with Dielectric grease.

Thanks for all the tips guys!  I still have to work on getting the coils off, but will wait until I get the boots inhand.
'13 Sho PP, SCT x4, AJP 92-Octane rev6 (14psi&20spark) NGK 6510, 3Bar, K&N CAI, PPE Catted DP, Dynomax Axleback, 20*9.5 Voxx Lago w/ 275/40-20 GMAX AS-05.

SHOdded

Yup, wait till your backup plan is in place before going all in.  Although I know some people like to go in nekked LOL.
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!