Ended up getting a call from someone at Geico during the afternoon at work. Went over the whole deal and was assured "again", that they were on my side and want to make it right. This new "agent" was embarrassed he said, and understood my want to take it elsewhere to fix. Waiting on call tomorrow after he talks to "manager" about it.
Funny the other adjuster and the shop didn't return my calls. I guess they didn't like my well articulated list of complaints and the fact I considered it an insult to give me a car back with this defect.
Rich