TSB 14-0102
ILLUMINATED MIL WITH DTC P0420 AND/OR P0430 – BUILT ON OR BEFORE 4/25/2014
Publication Date: May 9, 2014
FORD: 2013-2014 Explorer, Taurus
LINCOLN: 2013-2014 MKS, MKT
ISSUE:
Some 2013-2014 Police Explorer, Police Taurus, MKT Livery and MKS vehicles equipped with a 3.5L or 3.7L engine and built on or before 4/25/2014 may exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble code (DTC) P0420 and/or P0430.
ACTION:
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1.Connect the Ford Integrated Diagnostic System (IDS) service tool or equivalent and check for DTCs. Is DTC P0420 and/or P0430 present?
a.No – this article does not apply. Refer to Powertrain Control/Emission Diagnosis (PC/ED) manual for normal diagnosis.
b.Yes – replace the affected catalytic converter per the DTC. Refer to Workshop Manual (WSM), Section 309-00. Proceed to Step 2.
2.Reprogram the powertrain control module (PCM) to the latest calibration using IDS release 90.02 and higher. Calibration files may also be obtained at
www.motorcraftservice.com.
PART NUMBER PART NAME
DA8Z-5G232-C Front Catalyst Converter Assy
DA8Z-5G232-D Rear Catalyst Converter Assy
W716011-S430 Manifold-To-Cylinder Head Stud Nut (12 Req)
W712244-S300 Manifold-To-Cylinder Head Stud (12 Req)
W520414-S441 Y-Pipe Nut (8 Req)
DG1Z-9448-A Manifold Gasket (2 Req) OPERATION DESCRIPTION TIME
140102A 2013-2014 Police Taurus FWD 3.5L/3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102A 2013-2014 Police Taurus AWD 3.5L/3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.8 Hrs. 140102A 2013-2014 MKS/MKT Livery FWD 3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.7 Hrs. 140102A 2013-2014 MKS/MKT Livery AWD 3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.9 Hrs. 140102A 2013-2014 Police Explorer FWD 3.5L/3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.0 Hrs. 140102A 2013-2014 Police Explorer AWD 3.5L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.2 Hrs. 140102A 2013-2014 Police Explorer AWD 3.7L: Check DTCs, Replace The Right Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.3 Hrs. 140102B 2013-2014 Police Taurus FWD 3.5L/3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102B 2013-2014 Police Taurus AWD 3.5L/3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102B 2013-2014 MKS/MKT Livery FWD 3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102B 2013-2014 MKS/MKT Livery AWD 3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102B 2013-2014 Police Explorer FWD 3.5L/3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.6 Hrs. 140102B 2013-2014 Police Explorer AWD 3.5L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.7 Hrs. 140102B 2013-2014 Police Explorer AWD 3.7L: Check DTCs, Replace The Left Hand Catalytic Converter And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
1.7 Hrs. 140102C 2013-2014 Police Taurus FWD 3.5L/3.7L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.7 Hrs. 140102C 2013-2014 Police Taurus AWD 3.5L/3.7L L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.9 Hrs. 140102C 2013-2014 MKS/MKT Livery FWD 3.7L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.5 Hrs. 140102C 2013-2014 MKS/MKT Livery AWD 3.7L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.8 Hrs. 140102C 2013-2014 Police Explorer FWD 3.5L/3.7L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
2.9 Hrs. 140102C 2013-2014 Police Explorer AWD 3.5L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
3.1 Hrs. 140102C 2013-2014 Police Explorer AWD 3.7L: Check DTCs, Replace Both Right And Left Hand Catalytic Converters And Reprogram The PCM (Do Not Use With Any Other Labor Operations)
3.2 Hrs. WARRANTY STATUS
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
BASIC PART NO. CONDITION CODE
5G232 04
Ford Module Programming (FMP) is a software application that allows subscribers to program electronic modules on Ford, Lincoln and Mercury vehicles. It can be used for:
•Reprogramming emission-related (OBDII) modules on some vehicles manufactured in 1995 and all vehicles manufactured from 1996 to the present
•Reprogramming or reconfiguring non-emission-related modules on many vehicles (UBP and MS-CAN not supported)
In addition, module initialization (PATS) functions such as Keycode Erase/Reprogram and PCM Parameter Reset can be done using this application.
J2534 Device using Ford Module Programming (FMP) can Reprogram and Configure most Modules.