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Hum noise at 2k rpm

Started by GT500R, November 08, 2017, 10:09:18 PM

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GT500R

Just had my intercooler installed for my Edge by a body shop and after I took it for a drive I seem to have a humming noise coming from the front of the car.  Here is the issue...

- Noise is more noticeable in the higher gears - 3,4,5,6 (can't hear really in 1 or 2 or Neutral/Park)
- Noise is very noticeable around 2k rpm, anything lower or higher it fades away
- No CEL
- Boost and logs look better then before install (thanks intercooler!)

Ideas?  Seems to be load dependent (more apparent on gas vs. off) and makes noise whether on stock and performance tune. 





Thanks.
2015 Edge Sport
Unleashed Tune | K&N Filter | Trans Mount | CXRacing Intercooler
1/4 mile: 13.228 @ 103.27 - 93 Octane
1/4 mile: 13.162 @ 104.67 - 100 Octane
1/4 mile: 12.999 @ 106.51 - E30

SHOdded

Any possibility this is a wiring/grounding issue?

And I cannot access the FB links ...
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

GT500R

I doubt it is a ground/wiring issue.



2015 Edge Sport
Unleashed Tune | K&N Filter | Trans Mount | CXRacing Intercooler
1/4 mile: 13.228 @ 103.27 - 93 Octane
1/4 mile: 13.162 @ 104.67 - 100 Octane
1/4 mile: 12.999 @ 106.51 - E30

glock-coma

Could it just be the air going through /around the new intercooler?
2010 red candy metallic non PP 402B
AJPTURBO 2 BAR Tune Stock 14.1@100.3 / Tuned 12.83@107.7
K&N panel, RX OCC, Sp-534 @.30 Tint 50%F-35%R BOV bypass
1997 SHO silver frost (sold)
1990 SHO triple black 5-speed (saved my life)

GT500R

Quote from: glock-coma on November 09, 2017, 02:57:03 PM
Could it just be the air going through /around the new intercooler?

But only at 2k rpm and only in higher gears?  That would mean it isn't mph dependent, which if it was, would maybe get louder as the mph rises, but that isn't the case...
2015 Edge Sport
Unleashed Tune | K&N Filter | Trans Mount | CXRacing Intercooler
1/4 mile: 13.228 @ 103.27 - 93 Octane
1/4 mile: 13.162 @ 104.67 - 100 Octane
1/4 mile: 12.999 @ 106.51 - E30

glock-coma

Resonate frequency of the intercooler maybe...?
I know in other vehicles I had at the right rpm things would vibrate that usually didn't.
Have you checked the mounting hardware of the intercooler? Everything tight ?
2010 red candy metallic non PP 402B
AJPTURBO 2 BAR Tune Stock 14.1@100.3 / Tuned 12.83@107.7
K&N panel, RX OCC, Sp-534 @.30 Tint 50%F-35%R BOV bypass
1997 SHO silver frost (sold)
1990 SHO triple black 5-speed (saved my life)

GT500R

Quote from: glock-coma on November 09, 2017, 06:30:51 PM
Resonate frequency of the intercooler maybe...?
I know in other vehicles I had at the right rpm things would vibrate that usually didn't.
Have you checked the mounting hardware of the intercooler? Everything tight ?

UPDATE:

Only happens when torque converter is locked.  Also took some pics of the intercooler, my assumption is vibration increases once the torque converter locks and that causes vibration from the intercooler at that specific RPM... thoughts?



2015 Edge Sport
Unleashed Tune | K&N Filter | Trans Mount | CXRacing Intercooler
1/4 mile: 13.228 @ 103.27 - 93 Octane
1/4 mile: 13.162 @ 104.67 - 100 Octane
1/4 mile: 12.999 @ 106.51 - E30

GT500R

Fixed, moved intercooler off frame and now doesn't make noise, WOOT!
2015 Edge Sport
Unleashed Tune | K&N Filter | Trans Mount | CXRacing Intercooler
1/4 mile: 13.228 @ 103.27 - 93 Octane
1/4 mile: 13.162 @ 104.67 - 100 Octane
1/4 mile: 12.999 @ 106.51 - E30

glock-coma

Quote from: GT500R on November 11, 2017, 09:17:43 AM
Fixed, moved intercooler off frame and now doesn't make noise, WOOT!
That's awesome!! Good investigating and troubleshooting.
2010 red candy metallic non PP 402B
AJPTURBO 2 BAR Tune Stock 14.1@100.3 / Tuned 12.83@107.7
K&N panel, RX OCC, Sp-534 @.30 Tint 50%F-35%R BOV bypass
1997 SHO silver frost (sold)
1990 SHO triple black 5-speed (saved my life)

SHOdded

2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!