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PTU Output flange leak

Started by polskifacet, February 21, 2017, 10:16:24 AM

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polskifacet

Hey guys,
Car is in the shop. Of course its not easy enough to just replace the seal and call it a day. It turns out the output flange has a groove where the seal touches so I have to get a replacement from the dealer for $80.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

ZSHO

#1
Did you have a whining noise also? Best of luck to ya. Z
(PDF)Below.
https://drive.google.com/file/d/0B8JUL90DXgdiMDRVVDhUUE9DRlN5TlAxWW5FX1picnE5SlNj/view?usp=sharing


2013 Performance Package SHO| Livernois Custom Methanol Tune|3-Bar Map|Reische-170-Stat|Full Race Tial-10psi BOV in Black|PPE-Gloss Black Hot Pipes|EPP Dual Intake in Gloss Black|PPE Catted DP|Corsa Sport Cat Back Exhaust|H&R Sport-Springs|CFM Performance Billet Valve Cover Breather In Gloss Black|Llumar 20%Ceramic window Tint|MSD Ignition Coils in Black|Extreme Roof Spoiler|Redline Fluids all around|Gearhead Intercooler|First-SHO With Direct Port Alky-VP-M1-100%-Methanol Injection|LMS-Custom-Dyno-Tuned @ 415whp-465wtq| Best Trap Speed of 115.54 mph|

polskifacet

Only have a whining type noise WOT from a dig. They don't have to take the whole PTU out, just the output flange.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

polskifacet

Buddy called and said that he easily unscrewed the output flange nut which is not a good sign. There was also gear oil between the splines which means that there isn't a tight tolerance allowing oil to seep in there. Oil is clean as I changed it not too long ago. He will put it all back together and we will see what happens. I have about 25k left of my CPO warranty so I'll return it to stock if I have to and let Ford feel a little more pain. Only thing left to break is the trans lol.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

polskifacet

Pinion nut backed off enough to allow the washer to spin freely scratching up the output flange. Fingers crossed that the bearings didn't die.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

SHOdded

Just in case there is a need for this.  The only issue is see with the pinion flange nut is the need to torque it correctly, or risk losing the collapsible spacer.
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

polskifacet

Quote from: SHOdded on February 22, 2017, 12:10:24 PM
Just in case there is a need for this.  The only issue is see with the pinion flange nut is the need to torque it correctly, or risk losing the collapsible spacer.

There is no nut torque spec. It has to be tightened like any other pinion to when you have the correct amount of preload "drag" on the pinion itself. Its a way bigger job requiring to remove and disassemble the ptu. We agreed to just eyeball it and tightened until there is no play and then give it like a half a turn more so it at least has some preload. Let's see how long it lasts hopefully forever otherwise ill just buy another PTU instead of messing around with parts too far gone.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

polskifacet

Got the car back. Noticed that I not longer have an occasional gear type whine at WOT from a dig. Before I thought it might be from the extra power of the LMS tune but it was indeed the PTU output flange getting loose.
AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

SHOdded

2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

polskifacet

Flushed the ptu twice with a 50/50 mix of cheap gear oil and Marvel Mystery Oil. Filled, drove a couple miles and repeat. All 3 times there were obvious metallic sparkles but it was also hella  black every time so I think the mmo desluged a good amount and the metal was caught in said sludge. Let's see how long it lasts!

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AEM Dryflo drop in. PP Transmission Cooler and thermostat. 160 tstat, 3 bar map, plugs, AJP 93 Tune, PP Shocks and Springs

SHOdded

Good idea using MMO, might get the PTU spicnspan :)
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!