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K&N modifications, can it be improved?

Started by ShoBoat, June 23, 2014, 06:13:31 PM

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ShoBoat

So after a few weeks going back and forth with S&B I still don't have a replacement filter. The S&B filter was supposed to replace the K&N from the Typhoon. After doing the tests above I found it to be much more restrictive. Even though it was stated to be a direct replacement.So after speaking to them they wanted to ensure that the new filter was going to flow enough. I have been waiting weeks to have them bench test the replacement. I have grown tired of this BS and I cannot recommend S&B. I am sure they have a decent product, by my experience with their customer service department has left me disappointed.


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2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

SHOdded

which s&b filter were you using, shoboat?  specific to the sho, or a universal one?  maybe you could do a comparo with the filter tomc is running?
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

ShoBoat


Quote from: SHOdded on July 17, 2014, 09:36:00 PM
which s&b filter were you using, shoboat?  specific to the sho, or a universal one?  maybe you could do a comparo with the filter tomc is running?

http://www.sbfilters.com/index.php/universal-filter-2145.html



SKU R1233
Weight 0.8100
UPC841372030048
Oil Color Blue
Flange ID (a3) 6
Flange Height (a4) 1.75
Top Width (a1) 5.25
Pleat Height (a8) .5
Type of Flange (a9) Traditional
Element Height (l) 6
Base Width (a6) 7.5
Type of Top (a10) Power Stack: Black Rim
Type of Media (a11) Cleanable, 8-Layer Cotton (Blue Oil)


Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

SHO-Time

You can try wrapping the K&N metal tubing in exhaust wrap to see if it brings the IAT temps down a little bit.
2015 Chevy SS Perfect Blue / LMT Tuned (390 RWHP / 388 RWTQ)
2013 White Platinum Tri-Coat SHO (Non-PP) *SOLD*

ShoBoat


Quote from: SHO-Time on July 18, 2014, 10:35:04 AM
You can try wrapping the K&N metal tubing in exhaust wrap to see if it brings the IAT temps down a little bit.

I actually tried that also, any attempt to "insulate" the tube was only effective until heat soak set in. Once that happened it held the heat in even longer. To the point that during a normal drive it would stay much above ambient even at highway speeds. I did have some luck with a heat shield only on the bottom of the tube. In an attempt to reflect the heat. This was marginally better also with the stock box.


Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

SHO-Time

Quote from: ShoBoat on July 18, 2014, 10:41:43 AM

Quote from: SHO-Time on July 18, 2014, 10:35:04 AM
You can try wrapping the K&N metal tubing in exhaust wrap to see if it brings the IAT temps down a little bit.

I actually tried that also, any attempt to "insulate" the tube was only effective until heat soak set in. Once that happened it held the heat in even longer. To the point that during a normal drive it would stay much above ambient even at highway speeds. I did have some luck with a heat shield only on the bottom of the tube. In an attempt to reflect the heat. This was marginally better also with the stock box.


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If there are any companies in your area that do custom carbon fiber molds, they could copy the tubing from the K&N. I'm sure the tube alone would be anywhere from $200-$400, but it's an idea.
2015 Chevy SS Perfect Blue / LMT Tuned (390 RWHP / 388 RWTQ)
2013 White Platinum Tri-Coat SHO (Non-PP) *SOLD*

SHOdded

2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

ShoBoat

good idea, I'll have to look into that.


Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

ShoBoat

Just to give an update here, S&B finally got back to me today with a filter recommendation. They did give me a discount on the replacement filter. So I ordered it. Once it has arrived I'll let you guys know how well it works.


Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

Lanson

Your findings of elevated IAT's is exactly what I experience with my N/A engine, K&N intake.  With my SCT X4 datalogging, I found dramatic differences between the K&N intake and the stock intake.  ~43 degree delta average once the engine is warm.  There's significance here, with all other variables being roughly equal.  Now the weird thing is that even while in-motion on the highway, with tons of airflow moving through the engine bay and through the intake itself, the IAT's are much higher with the K&N, like 138-145 degrees (with ambient being an admittedly hot 110+), and that would skyrocket to 168+ in some situations, especially when the A/C fan kicked on and started blowing all that hot air out the engine bay.  I suspect the lack of shielding from the cooling fans and the engine bay itself, and I suspect that pretty metal tube.

With that high of an IAT, the engine is a dog unless you flog it.  And mind you, that's sans turbos so you have to know the turbo-charged versions are hitting much higher temps.




Quote from: ShoBoat on June 28, 2014, 08:48:09 PM
Okay so my findings from last night at the track. I have to admit I was a little surprised at the results. First I did 3 runs with my modified K&N typhoon with the K&N filter. DA was terrible and my launches were even worse. That said I launched the same every time. 2K only waiting 2 seconds of break boost for each run. Then I did one run with the typhoon and the S&B filter, no surprise here 3 tenths slower than the K&N filter. I only did one pass as I could immediately feel the difference between the 2. I then swapped out the typhoon for the stock box, I let the car cool down for 30 min and began the process again same as above 3 runs. Data logging was done by my laptop and FORScan. So on to the results. On average the stock intake ran slightly quicker then my modified K&N typhoon, but only slightly on all the runs. The kicker is that IAT1 (the one in the CAI and stock air box) was reading 12C (22F) higher then the Stock intake.

Here are the 2 runs with nearly identical 60 foot times.
             K&N            Stock with K&N panel
60          1.935          1.936
1/8         8.421          8.397
MPH        83.88          84.24
1/4          13.081        13.036
MPH         103.95        104.54

I know the 60s were terrible, I was however trying to launch the car exactly the same every time. And for the most part it seemed to have worked. Times were only slightly lower with the Stock box, trap was 1 to 2 mph higher with the stock box. When comparing the logs from the runs I can see that the car did pull slightly more timing with the K&N CAI. The interesting thing from the logs was comparing IAT1, IAT2 and CAC temps. Even though at the beginning of each run IAT1 was reading 22F higher in the K&N CAI by the 3 second mark IAT 2 and cac closed to 10F by 8 seconds the 2 runs were only separated by 2F difference for IAT2 and CAC temps from the 2 runs with the different intakes. I am going to dig a little deeper into the logs, I would really like to better understand the differences. But at least with the modifications might have made a difference, I also think that the location of the sensor on the K&N CAI might be reading a bit higher than actual (if that is possible). I hope this makes sense. I will try to do a CSV export of the 2 runs for comparison from the logs.   

Bottom line the stock box is still slightly better performing. And if you buy an S&B filter make sure its a lot bigger than the K&N its replacing.
I don't have an EB but I am an avid modder and happy to help the community and learn/grow.  Pretty good with audio and wheels, my build and discussion threads are here in the forum.  2013 Flex AWD N/A

Audio:  Dayton Reference home speakers in front stage, incl. 2-way passive custom pillars 2.5" mid, 3/4" tweet, 2-way passive custom center channel 5" mid, 3/4" tweet, 8" midbass in doors, Vibe UK amps, JBL MS8 processor, Optima Yellow-top custom-wired, Exile subs in spare tire well

Mods: H&R, K&N, 22x9 & 22x10 3 piece forged wheels 265/35-22 Toyos, SCTX4 w/ 91 oct. Torrie tune

ShoBoat

After doing some more research I am going to have the intake tube ceramic coated by a local guy I know. In an attempt to correct the issue with heat soak on the aluminum pipe. 
Let me know your thoughts, the cost is $75.00.

Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.

FoMoCoSHO

Its not just heat you are fighting, its air velocity. That ugly looking accordion looking piece, the bellows on the stock intake smooths and accelerates the air after it goes through the filter. The other issue is that smooth tube actually adds resistance to the air due to more surface area.

SHOdded

So we need a dimpled intake tube similar to the RX's throttle body?
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

panther427

I would ceramic coat everythin metal I could.  Epp hot pipes down pipes any intake piping. Every little bit helps. 

Another option is getting the thermal blankets or wraps.
2013 SHO

ShoBoat


Quote from: SHOdded on July 25, 2014, 09:20:39 AM
So we need a dimpled intake tube similar to the RX's throttle body?

Interesting concept, it would be possible to do a slight dimple on the inside of the piping. (Golf ball idea from Mythbusters) I will have to look into that.


Sent from my iPhone using Tapatalk
2012 Pearl White CTS-V Stock
2016 Fusion Titanium 2.0 EB Stock
2013 SHO Black on Black (Gone) PP, Unleashed Custom Tune, 170 TStat, SP534 Plugs, 3 Bar, Airaid Intake, PPE catted downpipes, Corsa Cat-back, H&R Springs. Focal 165KR Front Stage,2 JL W6 10 with Focal 800.1. 12.62 @ 110 mph.