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Going to try a homemade intake

Started by gsbryanxr, April 03, 2014, 07:42:35 PM

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gsbryanxr

Picked this filter up today from my buddy's shop for free. It's huge but fits in where the stock box sits quiet nicely. So I think I'm going to fab something up. Anything I should be worried about? I will have no emissions testing that I need to worry about after I move in a month. I am thinking I will definitely need to make a heat shield to separate the CAI from the engine and tranny heat. Any problems with using metal for the tubing or should I use a type of plastic like the stock one?


The Arizona can is just for size comparison

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2011 focus 2.0l - cai
2010 SHO - K&N Filter, X pipe/ 3rd cat delete
2008 Suzuki gsx-r600k8 - k&n filter
1998 dodge ram on 37's - lots of bolt ons

gsbryanxr



Without taking the bottom of the intake out. Only had a flat head on me.

Sent from my Galaxy S3

2011 focus 2.0l - cai
2010 SHO - K&N Filter, X pipe/ 3rd cat delete
2008 Suzuki gsx-r600k8 - k&n filter
1998 dodge ram on 37's - lots of bolt ons

BiGMaC

Quote from: gsbryanxr on April 03, 2014, 07:42:35 PM
Picked this filter up today from my buddy's shop for free. It's huge but fits in where the stock box sits quiet nicely. So I think I'm going to fab something up. Anything I should be worried about? I will have no emissions testing that I need to worry about after I move in a month. I am thinking I will definitely need to make a heat shield to separate the CAI from the engine and tranny heat. Any problems with using metal for the tubing or should I use a type of plastic like the stock one?


The Arizona can is just for size comparison
Sent from my Galaxy S3

I love Arizona teas!... It's OK... maybe use it for an intake LOL

Be sure to put the IAT sensor in an appropriate location on the fab work.... And be sure you can get a replacement.

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

EcoPowerParts

Since you're in Sparks I would suggest extending the filter out into the fender, I did that with my Flex and it seemed faster. Too hard to take apart to tell but my IAT2 stayed consistently lowered with the filter in the fender.
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gsbryanxr

Quote from: BiGMaC on April 03, 2014, 09:36:53 PM


I love Arizona teas!... It's OK... maybe use it for an intake LOL

Be sure to put the IAT sensor in an appropriate location on the fab work.... And be sure you can get a replacement.
[/quote]

Is that the sensor on the intake box itself? I was going to try to line it up as close to the old location as possible

Quote from: 4DRHTRD on April 03, 2014, 10:05:07 PM
Since you're in Sparks I would suggest extending the filter out into the fender, I did that with my Flex and it seemed faster. Too hard to take apart to tell but my IAT2 stayed consistently lowered with the filter in the fender.

And the filter is 11.5" long so it won't all fit in the fender but with the lower part of the stock intake box gone I can get end of pretty far down in there. After I get the filter fitting well I'm going to try to fab up a heat shield. Might not be the quickest process as most of my tools are packed away.

Sent from my Galaxy S3

2011 focus 2.0l - cai
2010 SHO - K&N Filter, X pipe/ 3rd cat delete
2008 Suzuki gsx-r600k8 - k&n filter
1998 dodge ram on 37's - lots of bolt ons

BiGMaC

It's on the side nearest the center of the car

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

gsbryanxr

Quick attempt. Works great but I still might redo it



Sent from my Galaxy S3

2011 focus 2.0l - cai
2010 SHO - K&N Filter, X pipe/ 3rd cat delete
2008 Suzuki gsx-r600k8 - k&n filter
1998 dodge ram on 37's - lots of bolt ons

SwampRat

Quote from: gsbryanxr on April 05, 2014, 08:26:29 PM
Quick attempt. Works great but I still might redo it



Sent from my Galaxy S3

I dono .... looks like zero protection from hot engine bay air ...
2013 SHO  ....  not mine anymore

2021 Edge ST

gsbryanxr

Ya its just to see if it works. Part two is to reinforce and add a heat shield

Sent from my Galaxy S3

2011 focus 2.0l - cai
2010 SHO - K&N Filter, X pipe/ 3rd cat delete
2008 Suzuki gsx-r600k8 - k&n filter
1998 dodge ram on 37's - lots of bolt ons

FoMoCoSHO

There is not nearly enough fresh air to overcome the heat with the engine bay.

The OEM intake is the best performing option with the possible exception of BPD's very custom, very expensive setup.


curry67

I heard hennesseys intake is pretty sweet.

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BiGMaC

Looks good... But I also question excessive hot under hood air being taken in

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

SHO-Down


Quote from: curry67 on May 15, 2014, 07:27:58 PM
I heard hennesseys intake is pretty sweet.

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I am absolutely blown away that they think they can charge $2300 for 2 tubes, a heat shield and a cone filter.


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curry67

Lol ive heard such bad things about him. Once I looked into him I cant believe how childish he has acted


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J-Will

If the issue with after market intakes is their inability to bring in cold air-

Would a scoop or some sort of air directing piece be feasible? I'm thinking under the car, to direct air up into the intake filter. It doesn't have to be large; something small and thin placed under the front fascia that feed up. In theory it would bring in colder temps. If the entire unit was sealed (feeds from the scoop up to the filter) It could be restrictive but with two turbos sucking in, I think that would be mitigated. The other option would be to simple have the scoop direct air into the engine bay and simply hope the intake picks up cooler temps.

Thoughts?
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