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Full hard pipe CAI from FastLaneTurbo 3.5 EB

Started by SwampRat, April 02, 2014, 04:55:41 PM

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SRT82ECOBOOST

First off this is a great piece of eye candy for when you pop open the hood. Might be worth the price of admission alone just for that.
Secondly, I thought someone did an initial baseline dyno test with the stock airbox/filter and then a second run with no airbox/filter and removed the tubing and only picked up 3 hp. If that was the case, I don't know how this is going to get you 20 hp over stock.
2013 SHO PP in White Platinum Metallic Tricoat, PPE Downpipes, Livernois Stage V8/3 Bar, Custom 2.5" Catback, 170 T-stat, Airaid CAI, H+R Springs and debadged
Boston Acoustics 2.1 Audio Upgrade

SwampRat

Quote from: SRT82ECOBOOST on April 02, 2014, 08:18:25 PM
First off this is a great piece of eye candy for when you pop open the hood. Might be worth the price of admission alone just for that.
Secondly, I thought someone did an initial baseline dyno test with the stock airbox/filter and then a second run with no airbox/filter and removed the tubing and only picked up 3 hp. If that was the case, I don't know how this is going to get you 20 hp over stock.

This CAI completely eliminates the  saxaphone ( I call it snake pit ) plastic OEM intake tubing to the turbos  and replaces it with less restrictive freeflow aluminum inlet tubing without the unnecessary bends and turns .
2013 SHO  ....  not mine anymore

2021 Edge ST

thatsmrgimp2u

Well 10 of that  is from that 1 psi boost increase. That's why I'm wanting to see results on a tuned car, and before and after 1/4 times a while from now when they are available.

Sent from my XT1060 using Tapatalk

2011 ISM SHO;  SCT X3 (Unleashed), Airaid Intake, PPE Downpipes, Magnaflow Mufflers and X-pipe with Vibrant resonators, 170 Thermostat, H&R Springs, RX CSS
12.91@107

explorergotoluvit

what is so different that it wont work with the xsport? it has the same layout doesn't it?
2013 explorer sport
LMS tuner stat 160 3 bar magna flow v8 91 map
k&n H&R spring
retrofit FXR bi-xenon projectors done by lightwerkz 
all lights replaced with leds from daytimebrightlites

BiGMaC

#19
Quote from: SRT82ECOBOOST on April 02, 2014, 08:18:25 PM
First off this is a great piece of eye candy for when you pop open the hood. Might be worth the price of admission alone just for that.
Secondly, I thought someone did an initial baseline dyno test with the stock airbox/filter and then a second run with no airbox/filter and removed the tubing and only picked up 3 hp. If that was the case, I don't know how this is going to get you 20 hp over stock.
That was Mike and I who did the test on my car... '13 SHO stock tuning and DPs only (3 different sets).  ....and you're correct about the dyno numbers. 
All that says is that the restriction is after the stock air filter box on the intake.... Elimination of the saxophone/snake-pit, or whatever you want to call the tapering diameter plastic piping from the box to the turbos is the next step to check.... (sorry, nobody wants to disconnect and reconnect turbo inlet piping from the turbos on a hot engine)

However if the filter is exposed... It's not cold air... it's preheated engine compartment air. Can it get 20 HP... dunno, not my numbers... but I have doubts ...and Mike has dynos where some folks actually lost HP and speed with the most common CAIs out there. Most manufacturers claims were not from my year and model.  So let people build... I'm involved with one and I know at least 3 others are....... but we'll have to prove what we hope.

I will be tuning within the week.... both major tuners have tweaks for CAIs that have potential to change the findings.  I spoke with Mike today when we met at Black market Racing/Full Race about doing back to back dynos with LMS and Unleashed tunes on my car and also doing the same testing on the OEM intake, using both tunes, with and without the airbox to see if tuning has an effect. So this is another dimension... I think we are gonna get that done, may take a month or so to get dyno time (like 4-8 hours in one stretch) that we need since we plan to log a lot about what happens to the car beyond HP and TQ.

Beyond the top statement in this post, it's all speculation IMHO until I can dyno prove it on my ride. 

There are other completely valid reasons for getting a CAI... appearance, sound, etc.

Sorry about the long post...

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

SHOdded

Appreciate you laying down some hard data, Tom!
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

bigmoneycloser

2014 Explorer Sport 401A
22x10.5 Vossen CVT- powder coated Matte Graphite
Pirelli Scorpion Zero Asimmetrico 285/35/22
H & R lowering springs/LMS 93 high boost/AirAid CAI/170* thermostat/3 Bar Map Sensor/Full LED interior /HID head and fog lights/weather tech digital floor mats/SharkFin antena/custom Billet foot pedals/Wilwood big brake kit/ LMS-Corsa CatBack Exhaust/LMS Catted Downpipes

SHOdded

Getting a test mule has been exceptionally difficult, plus Mike has been so busy with his wrestling commitments ...
2007 Ford Edge SEL, Powerstop F/R Brake Kit, TXT LED 6000K Lo & Hi Beams, W16W LED Reverse Bulbs, 3BSpec 2.5w Map Lights, 5W Cree rear dome lights, 5W Cree cargo light, DTBL LED Taillights

If tuned:  Take note of the strategy code as you return to stock (including 3 bar MAP to 2 bar MAP) -> take car in & get it serviced -> check strategy code when you get car back -> have tuner update your tune if the strategy code has changed -> reload tune -> ENJOY!

yowen

Has the dual intake on the F-150 been dyno'd extensively? Because it seems like that should see similar gains to this design.
2010 Taurus SHO, Tuxedo Black
Awaiting Installation: Catless Downpipes, LMS Tune, 3Bar Map Sensor

SwampRat

Quote from: Tom@ecoboostperformance on April 03, 2014, 10:26:36 AM
Some things on this:
If this is made it will fit ALL transverse V6 cars, the pre-turbo stuff is the same, it's just the IC piping that's different, that's why the hot pipes won't work.  Still working on sourcing one and having time to make one. If I were to do this I think the best case scenario would be to utilize at least the stock lower box for it's cold air scenario and either use the top box with the new piping to the turbo or a new top box that is sealed + new piping to the turbos.

The key for us would be to make the flow from the airbox to turbos cleaner and look better.  The problem is that both of my prototyping facilities I work with are behind the gun and getting busier due to me sending them too much work....
::)

I can't speak  for the others here but asthetics is just as important as improved airflow to me .
I really don't want any plastic in a CAI of this caliber .... and I will buy one from someone .
2013 SHO  ....  not mine anymore

2021 Edge ST

black99lightning

Quote from: BiGMaC on April 02, 2014, 07:32:56 PM
I've looked at the pic some more... love the tubing changes...no more tapering "saxophone or nasty looking plastic, although I wonder why not 2 separate tubes from the box, 1 to each turbo. A great improvement I think.

IMHO... still believe a closed filter box is the way to keep underhood air (not cold) from entering.  The air should be drawn from outside the engine compartment via large bore closed tubing (piping like the pic) to have the coolest air possible.  Mike B and I discussed this development idea today over at Black Market Racing/Full Race... I think we may get going on the development again as soon as the cutouts are ready.

The only problem with putting a filter outside the engine compartment is moisture.  Some of us, like myself, deal with a lot of rain and standing water.
2013 Esport 13.44 @ 103.6
1999 Lightning 12.44 @ 108.4
2012 GT500 10.96 @ 130.6
2006 GTO 12.83 @ 107.8
2013 CTSV coupe 11.79 @ 119.7

BiGMaC

Quote from: black99lightning on April 03, 2014, 11:07:15 AM
Quote from: BiGMaC on April 02, 2014, 07:32:56 PM
I've looked at the pic some more... love the tubing changes...no more tapering "saxophone or nasty looking plastic, although I wonder why not 2 separate tubes from the box, 1 to each turbo. A great improvement I think.

IMHO... still believe a closed filter box is the way to keep underhood air (not cold) from entering.  The air should be drawn from outside the engine compartment via large bore closed tubing (piping like the pic) to have the coolest air possible.  Mike B and I discussed this development idea today over at Black Market Racing/Full Race... I think we may get going on the development again as soon as the cutouts are ready.

The only problem with putting a filter outside the engine compartment is moisture.  Some of us, like myself, deal with a lot of rain and standing water.

Interesting idea on placement... I do understand the moisture problems you express for sure.

I wasn't trying to say the filter box should be outside the engine compartment... sorry for the confusion.... I was trying to say that the air should be drawn from outside and any intake of engine compartment air should be blocked... similar to the OEM setup in concept if not in location.  This would be colder air than any intake where the filter is open to the engine compartment or relying on the hood to seal it.

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

EcoPowerParts

#27
Just FYI if you buy an intake that pulls air from inside the engine compartment myself, EB Bob and others found that you lose .2 and 2MPH in the 1/4 mile.
The stock intake with a stock filter beat a $300 intake repeatedly at the track...
So pretty intake but you just lost 20HP.
Function > Form for me.

Cold Air Intakes Mythbusted
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BiGMaC

Thanks Mike.... great little video.

Confirms the outside air idea... but it's apparently just to keep from losing power with these. It also confirms what our test on the dyno showed.  No significant change in HP between OEM and NO filter, and we did i it with the hood up and a big fan on the engine.  For me function is much more important....

It should start us all hunting the real intake restrictions.... the saxophone would be the next step.... Some we can't really change practically yet of course.  Any restriction is definitely behind the OEM filter box. 

We know OEM exhaust is a restriction from the downpipe dynos... It's why I want a cutout!... Once I can get the air out... maybe, just maybe... I can get more in.

•2013 Taurus SHO nonPP - All Ford factory options, 3BAR MAP, LMS v8 tune (mods for 3BAR, DPs, and T-stat), Paint & plastic correction, CQuart finest all exterior surfaces, limo black window tint,VLED Triton switchbacks, Daytime BrightLites switchback DRLs, full interior and exterior LED conversion, Lamin-X charcoal blackout tail lights and reflectors, PPE catted and coated downpipes, EBPP coated hotpipes with BoVs VTA, MDesign CAI
•2013 F250 CC Lariat 6.7EB Diesel -stock

SHODYOU

Not saying I disagree, but in the Mustang world the short ram air intakes make as much or more power than kits with filter over in the fender. Because once rolling the iat's are the same between both, its only in stop and go traffic where the cai does a better job.
I have tons of datalogs from the Mustang to prove it

Ford and GM both utilize open element filters inside the engine bay... the new Z28 and GT500 are both this way.
2011 SHO - Tux Blk/blk int, 402B, acc, nav, multicontour, 20s. LMS 4X MyCal, 3bar MAP, K&N Typhoon, 170* t-stat, SP534's @ 30, Stainless Works catless DPs, Corsa catback, H&R sports, 5/16 front-7/16 rear spacer, 255/35 Hankook V12s, Lamin-X/PlastiDip

2004 Mustang GT - Comp Orange, Boss block/3.80 stroker 327", Foxlake TFS', Hellion turbo, blah blah